Ekomat RTPO
Ekomat RTPO Power Unit is designed for the thermal treatment of wood-based, "non-hazardous" waste, including post-production waste from furniture factories (MDF, HDF boards). The maximum moisture content of the fuel is 25% and size - up to 30 mm. Ceramic combustion chamber is equipped with retort furnace and hydraulically-driven sliding grate. The boiler unit has been extended with an additional afterburning chamber ensuring that the flue gas stays in the high temperature environment for 2 seconds after the last air supply. The standard equipment of any waste thermal treatment plant include:
- flue gas recirculation system, contributing to the emission reduction of nitrogen oxides (NOx)
- oil or gas burner
- multi-cyclone, performing preliminary dust extraction from flue gas
- Elenergy electrostatic filter ensuring high efficiency of dust extraction from flue gas
- connection point for the system of ammonia injection (SNCR) to the combustion chamber.
Ekomat RTPO is a boiler designed in accordance with the guidelines contained in the Regulation of the Minister of Development of 21 January 2016 on the requirements for conducting the thermal waste treatment process.
Boilers of Ekomat RTPO series are fully automated. Advanced controllers control all the unit’s operating parameters. In addition, we provide remote access to the control panel, via a mobile app, enabling, among others, online diagnostics.
We offer:
- Design of the installation tailored to the customer’s needs and capabilities
- Mechanical assembly of the installation – connection of all its components
- Electrical installation – delivery and connection of control cabinets including the wiring of the boiler and of all boiler components
- Commissioning works of the unit, setting he boiler’s operating parameters as well as training in device operation and maintenance
- Performance of emission tests by an authorized body and delivery of a report specifying the results of the measurements of the emission of individual pollutants.
Construction of the boiler
| TECHNICAL DATA | |||||
|---|---|---|---|---|---|
| EKOMAT RTPO | 500 kW | 1000 kW | 1500 kW | 2000 kW | 3000 kW |
| Connection DN/PN [mm/bar] | 100/6 | 125/6 | 150/6 | 200/6 | 250/6 |
| Flow of exhaust gas * [m3/h] | 2160 | 4320 | 6480 | 8100 | 12240 |
| Hydraulic resistance [kPa] | 20 | 20 | 20 | 30 | 30 |
| Water capacity [m3] | 2,65 | 4,80 | 5,90 | 7,10 | 10,00 |
| Diameter of chimney [mm] | 300/150/80 | 350/180/100 | 400/200/113 | 450/225/130 | 500/250/180 |
| Weight [kg] | 11 050 | 21 350 | 26 600 | 35 000 | 53000 |
| Efficiency [%] | 85-90 | 85-90 | 85-90 | 85-90 | 85-90 |
|
Teoretyczne zapotrzebowanie na powietrze [Nm3/kgpal] |
3,76 | 3,76 | 3,76 | 3,76 | 3,76 |
* Reference temperature 180oC
| OVERALL DIMENSIONS | |||||
|---|---|---|---|---|---|
| EKOMAT RTPO | A | B | C | D | E |
| 500 kW | 2180 | 1250 | 4200 | 4070 | 2830 |
| 1000 kW | 2430 | 1450 | 4500 | 4940 | 3700 |
| 1500 kW | 2630 | 1650 | 4900 | 5230 | 3990 |
| 2000 kW | 2950 | 1900 | 5250 | 5670 | 4280 |
| 2800 kW | 3120 | 2050 | 5750 | 6040 | 4840 |
Fuel feeding options
Ekomat RTPO with biomass storage and rolled tank. The rake, with a maximum length of 12 m, is driven by hydraulic cylinders. It is designed to transport fuel from the whole storage space to a screw conveyor. Then, fuel is transported to a rolled tank, wherefrom it is fed to a retort located in a combustion chamber.
Ekomat RTPO with rolled 1.8 m3 or 4.2 m3 tank. The tank is equipped with planetary gear driving profiled raking arms. Using a screw conveyor, fuel is fed to the retort located in the combustion chamber.
Ekomat RTPO with 5.5 m3 or 20 m3 container. Containers are equipped with hydraulically driven rakes. They transport fuel from the whole space of a tank to a screw conveyor. Using a screw conveyor, fuel is fed to the retort located in the combustion chamber.
Production line
Pictures
