Ekomat HRTPO 
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The Ekomat HRTPO Energy Unit is an installation fully adapted for the thermal treatment of wood waste classified as "non-hazardous," including post-production waste from furniture factories (MDF and HDF boards). The maximum fuel moisture content is 30%, and the fuel graduation is up to 30 mm. The ceramic combustion chamber is equipped with a furnace with a hydraulically driven flat moving grate. The boiler block has been expanded with an additional afterburning chamber, which ensures a flue gas residence time of 2 seconds in a high-temperature environment after the last air supply. Standard equipment for every thermal waste treatment installation includes:
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Ekomat HRTPO is a boiler designed in accordance with the guidelines contained in the Regulation of the Minister of Development of January 21, 2016, on the requirements for conducting the thermal treatment of waste. |
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Ekomat HRTPO series boilers are fully automated. Advanced controllers monitor the operation of the entire unit and all key parameters. Additionally, we provide remote access to the control panel via a mobile app, enabling features such as online diagnostics. |
We offer
- Tailored system design matching the specific needs and capabilities of the client
- Mechanical assembly of the installation, ensuring seamless integration of all its components.
- Electrical installation, including the delivery and connection of control cabinets along with the wiring of the boiler and all its subsystems.
- Commissioning and start-up operations, including fine-tuning of the boiler's operating parameters, as well as comprehensive operation and maintenance training for your staff.
- Emission testing conducted by an accredited institution, along with the provision of an official report detailing the measurement results for individual pollutants.
Construction of the boiler
| TECHNICAL DATA | |||||
|---|---|---|---|---|---|
| EKOMAT HRTPO | 1000 kW | 1500 kW | 2000 kW | 3000 kW | 5000 kW |
| Connections DN/PN [mm/bar] | DN125/PN6 | DN150/PN6 | DN200/PN6 | DN200/PN6 | DN250/PN6 |
| Flue gas flow* [m3/h] | 3140 | 4700 | 6270 | 9400 | 15 700 |
| Hydraulic resistance [kPa] | 20 | 20 | 30 | 40 | 40 |
| Water capacity [m3] | 4,80 | 5,80 | 8,40 | 13,00 | 25,60 |
| Chimney diameter [mm] | 350 | 400 | 450 | 500 | 700 |
| Weigt** [kg] | 25 100 | 32 500 | 40 650 | 58 150 | 97 900 |
| Thermal efficiency [%] | 85-90 | 85-90 | 85-90 | 85-90 | 85-90 |
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Theoretical air requirement [Nm3/s] |
3,939 | 3,939 | 3,939 | 3,939 | 3,939 |
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Fuel consumption*** [kg/s] |
0,076 | 0,114 | 0,152 | 0,228 | 0,379 |
* Reference temperature 180°C
** Weight of the boiler block without water
***Assuming a lower heating value of the fuel Wd=15 MJ/kg
| OVERALL DIMENSIONS | |||||
|---|---|---|---|---|---|
| EKOMAT HRTPO | A | B | C | D | E |
| 1000 kW | 2270 | 1450 | 5350 | 6960 | 3700 |
| 1500 kW | 2740 | 1920 | 5710 | 7010 | 3740 |
| 2000 kW | 2870 | 2050 | 6155 | 7925 | 4280 |
| 3000 kW |
3030 |
2300 | 6735 | 9025 | 5600 |
| 5000 kW | 3810 | 3080 | 7785 | 11 190 | 7235 |
Fuel supply options
Ekomat HRTPO with a biomass storage and a cylindrical hopper. The scraper hydraulic floor (discharge rakes), with a maximum length of 12 m, is driven by hydraulic cylinders. Their task is to transport fuel from the entire area of the storage room to a chain conveyor. Through this conveyor, the fuel is transferred to the cylindrical hopper, from where it is fed onto the grate.
Ekomat HRTPO with a cylindrical hopper with a capacity of 1.8 m³ or 4.2 m³. The hopper is equipped with a planetary gearbox that drives the profiled discharge arms. Fuel is introduced into the combustion chamber via an inclined screw feeder.
Ekomat HRTPO with a container with a capacity of 5.5 m³ or 20 m³. The containers are equipped with hydraulically driven rakes. They ensure the transport of fuel from the entire area of the hopper to the screw feeder. Through this feeder, the fuel is introduced onto the grate located in the boiler's combustion chamber.
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